Wear Resistant Plate

What is Wear Resistant Plate ?

As the largest group division in terms of revenue, Metal Ore has attained global quality leadership in the highest quality Wear Resistant Plates. We have a leading position worldwide in heavy plate sectors for the most sophisticated applications. We are the leading exporter and distributor of heavy duty plates to domestic and international customers.

These wear resistant plates are offered in the standard dimensions, specifications, designations, and customized dimensions too.

Wear resistant plates provide optimized processing properties and offer long lasting service. Parts used in the abrasive applications wear out quickly. In order to maximize the service life of such applications, we have developed to wear resistance plates whose service life is significantly longer than standard plates. Our hardened plates are especially wear resistance and demonstrate the best processing attributes.

These are designed with full precision for higher surface finish and accurate dimensions. Importantly, design codes and global standards are considered for manufacturing.

The wear resistant plates are used in a wide range of applications including raw material feed for shaping and forming of parts. Furthermore, these plates are used in industrial fabrication applications.

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In simple terms wear is a loss of materials from the surface by means of mechanical reduction. The Wear is a damaging, slowly removal or deformation from solid surfaces. Wear can occur by mechanical- erosion or chemically-corrosion. Wear can cause severe damage to the component, especially if it is a metal plate. Hence, wear resistant plates are developed and come in usage for durable applications. The wear related properties of a plate are referred to tribology.

These plates are resistive to: Abrasive wear- it is caused due to hard particle forces against and moving along the surface. Adhesive wear- this type of wear is caused due to a localized combination of solid surfaces. Erosion- it is caused due to mechanical interaction of plate surface and fluid. This is the main reason for early break down of plates. Cavitation erosion- it is the form of erosion causing the material to wear by the action of vapor bubbles in a turbulent flow. Fatigue wear- it is wear arrived from solid surface caused by fracture from material fatigue.

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Properties:

Wear Resistant Plates have outstanding resistance to corrosion when exposed to different cyclic mild environments. It offers the best performance in warm chloride environments while resisting pitting and crevice corrosion.

These plates can be exposed to stress corrosion cracking (SSC) even in elevated temperatures. It has a higher resistivity to oxidation in intermitting environments. The presence of resistance alloying elements offers continuous service in moderate to higher temperatures. In severe conditions, these plates are recommended because of its function against carbide precipitation.

Wear resistance plates are ideal for the applications where higher strength is needed. Moreover, plates can be rolled out from both hot and cold rolling operations. The machines are used in production associated with grade.

Before machining operation, working surface and tooling should be finished for accurate results. Precautions are taken to decrease the cross-contamination in order to get high end finish. Advantageously, these plates are processed from metal treatment operations to get desired mechanical properties. For the bulky plates post, weld heat treatments are required. The standard hot working process is also preferred. All most every welding technique can be used for welding.

Quality assurance:

Here, we follow a stringent quality assurance system in our manufacturing unit. We applied strict quality management in our streamline production facility so that each operated plate after manufacturing processed from different quality tests. We are constantly growing the technology and equipment, thus making us able to provide high end products compatible with set industrial norms.

Tests-

1. Destructive/non-destructive tests performed on plates are Mechanical properties testing, thermal performance test, hardness test, tensile test, flattening test, micro test, straightness test and more.
2. The metallurgical tests are the ultrasonic test, radiography, IGC test, pitting corrosion test, macro test, PMI test, chemical composition analysis, flaring test, etc.

MTC report as per EN 10204 3.1 or 3.2 provided by us:

• National board approval lab (NBAL) test report
• Raw material test report
• Mill test report
• Quality assurance plan
• heat treatment charts
• Fumigation certificates

Certificates and documentation details:

• Commercial invoice
• Specification guide
• Attested certificate by suppliers
• Stamping details
• Welding guide
• Packaging details

In order to provide 100% damage free Wear Resistant Plates to customers, we use prominent packaging techniques. We deliver these plates in the form of big bundles under individual plastic wrapping that prevents oxidation while exporting.

Wear Resistant Steel Plate Industry Applications

Sugar

Centrifugal

Nuclear & Aerospace

Cement

Boilers & Heat exchangers,Columns & Vessels

Shipping

Automobiles, Automobile Ancillaries

Steel plants

Port building

Infrastructure

Water waste management

Paper industry